Storage Rack P Girder Roll Forming Machine with Fly Cutting

1、 Equipment overview

The rolling forming machine of P-type beam of storage shelf with flying shear is a kind of mechanical equipment specially used for producing P-type beam of storage shelf. The equipment combines rolling molding technology and flying shear technology to produce P-shaped beams that meet the requirements efficiently and accurately.

2、 Main components

• Rolling molding part: This part is mainly composed of a series of rollers and molds, through the continuous rolling of the roller to the steel plate, so that it forms the required P-beam section shape.
• Flying shear part: Flying shear is a fast cutting plate equipment, usually installed at the exit of the rolling forming machine. It is capable of cutting the rolled P-beam accurately according to the set length and quantity. The shear mechanism, the adjusting shear length mechanism, the cutting edge clearance adjustment mechanism and the transmission mechanism cooperate to ensure the accuracy and stability of the cutting process.

3、 Working principle

• Steel plate input: the steel plate is fed into the entrance of the rolling forming machine, and the steel plate is gradually deformed into a P-shaped beam through continuous rolling of a series of rollers and molds.
• Rolling molding: In the rolling process, the precise match of the roller and the mold ensures that the section shape and size of the P-type beam meet the requirements.
• Flying shear cutting: When the P-beam reaches the set length, the flying shear quickly cuts off the plate to form a complete P-beam.
• Output and collection: the P-shaped beam after cutting is sent out through the conveying device, and collected and processed.

4、Performance characteristics

• Efficient production: The equipment has a high production efficiency, can quickly produce a large number of P-beams.
• Precise cutting: flying shear technology ensures the accuracy and stability of the cutting process, avoiding errors and waste in the cutting process.
• Easy operation: The equipment usually adopts PLC control system, with friendly man-machine interface and easy operation.
• Strong durability: The main parts of the equipment are made of high-quality materials, with high durability and reliability.

5、 Application field

P-beam roll forming machine with flying shear is widely used in storage shelves, logistics equipment, building steel structure and other fields. It can meet the demand for P-type beams in different fields, improve production efficiency and reduce production costs.

How does the flying shear part work

The flying shear part plays a crucial role in the rolling forming machine of the P-type beam of the storage shelf with flying shear, which is mainly responsible for the rapid and accurate cutting operation when the rolling P-type beam reaches the set length. The following is a detailed analysis of the working principle of the flying shear part:

1、Overview of working principle

The flying shear part is driven by a motor to realize the rapid swing of the shear unit, so as to transverse-shear the rolling piece (in this case, the rolled P-shaped beam) in motion. The cutting process requires precise control of travel speed, position and travel interval to ensure the accuracy and stability of the cutting.

2、 the specific working principle

Walking principle:

① The flying shear part is controlled by dual motors, and precise positioning and adjustment are achieved through a series of wheels. These wheels assist the flying shears to move accurately in the cutting area, ensuring that the shearing unit is in the correct position for cutting operation.

② Cutting principle:

Flying shears use knives to cut rolled pieces. These tools are usually made of cemented carbide materials to adapt to the requirements of high-speed and high-precision cutting.

③ In the cutting process, the cutting edge of the flying shear needs to complete two actions of cutting and moving at the same time. The instantaneous speed of the cutting edge in the direction of the rolling piece should be equal to the speed of the rolling piece to ensure the flatness of the cutting surface and reduce the impact load.

④ Positioning and pressing principle:

The flying shear section is also equipped with a positioner module, which enables accurate positioning and pressing of rolled parts by controlling the guide rail, belt, cylinder, sponge wheel and various sensors.

⑤ At the same time of positioning, the rolled part is pressed by the press roller so that it is as close as possible to the cutting tool under the cutting tool, so as to ensure the accuracy and quality of the cutting.

Five characteristics of steel:

1, the common “several” word purlin structure, effectively deal with the greenhouse temperature difference formed by the drip dew phenomenon, can effectively deal with the greenhouse in winter dew question.

2, hot dip galvanized steel plate material, good corrosion resistance, longer life, normal service life of not less than 15 years.

3, the appearance is beautiful and modern, the overall structural strength is greater, and the bearing capacity can be far greater than the previous steel pipe structure.

4, all the greenhouse skeleton selection of stereotyped equipment production, convenient device, no solder joints, time will not rust.

5, 10 meters within the span of the skeleton center without pillar, greatly increasing the farming area, saving labor, increasing efficiency.

Choose our strengths

1.Experience: We have 15 years of industry experience and expertise to provide you with high quality services.

2.Efficient production capacity: YOUDELl has advanced production equipment and perfect production process.  We adopt modern production management methods to ensure that every production link is optimized, thereby improving production efficiency and quality.

3.Innovative thinking: We have innovative thinking and advanced scientific and technological means to provide customers with better solutions.

4.Professional team: YOUDELl has a professional research and development team dedicated to the development of efficient, reliable and intelligent equipment. We use the most advanced technology and processes,We have a professional team that can provide you with a full range of services and support.

5.Quality service: YOUDELl company always adhere to the customer-centric service concept. We provide a full range of pre-sale, sale, after-sales services to ensure that customers in the purchase and use of products in the process of timely help and support.

6.Reasonable prices: We offer reasonable prices and fees to make your investment worthwhile.

7.Integrity management: We adhere to the concept of integrity management, and can establish long-term stable cooperative relations with customers.

8.Good brand image: YOUDELl has a good brand image and reputation in the field of roofing machinery and related equipment. We pay attention to product quality and service, won the trust and recognition of customers, and set up an excellent image in the market.

1. Upon request, we can design and build any kind of roll forming machine.

2. This is a very dependable piece of machinery. We have more than 15 years of experience.

3. This kind of equipment has the best quality and price. It is easy to use and provides precise measurement.

4. Depending on the requirements of the clients, we can create special devices. 

5. We may provide technical support, production, installation, debugging, and maintenance services to all customers.

6. Our product has a strong reputation and has been exported to many places due to its high quality and competitive cost.

01.How can I pick the best machine for me?

1. A machine doesn’t only show a few images to demonstrate its capabilities.

2. A machine ought to have images and videos of a comprehensive production and assemblysystem. Making sure a company has a thorough

after-sales service system is essential whenselecting one with a factory.

02.How can we ensure quality, then?

Before mass manufacturing, there is always a pre-production sample; before shipment, there isalways a final inspection.

03.What products do you offer for sale?

Roof tile Roll Forming Equipment, Wall Roll Former, Tile Forming Equipment, and C Z-PurlinForming Equipment.

04.Do you offer post-purchase support?

With 15 years of production expertise, the strength to ensure, product quality is paramount andservice is the biggest after-sales benefit.

05.How do I request a quote?

1. Please provide me with the dimension drawing and thickness; it is crucial.

2. Please specify in advance if you have any requirements for manufacturing speed, power.voltage, or brand.

3. lf you don’t have your own outline drawing, we can suggest various models based on what istypical in your area.