The floor deck roll forming machine is a special construction machinery equipment used to produce floor decks. Floor decks are an important part of building structures, used to support floor loads and provide floor surfaces. These panels are commonly used in a variety of applications such as industrial construction, commercial construction and residential construction.

Working principle of floor deck roll forming machine:

  • Material preparation: use color-coated board as raw material. These panels can be pre-coated with anti-corrosion and waterproof coatings to enhance the durability of the deck.
  • Heating: Raw material sheets need to be heated to improve their plasticity. Heating can make the sheet easier to bend and form.
  • Roll forming: The heated sheet is sent to the floor deck roll forming machine, where a set of upper and lower rollers and molds roll and heat press the sheet. These rollers and dies are designed to gradually bend and shape the panels to the desired profile and dimensions of the decking.
  • Cutting and shaping: The formed floor deck needs to be cut and shaped to ensure that it has accurate dimensions and smooth edges.
  • Cooling and Curing: The finished deck needs to be cooled and cured to ensure it retains its desired shape and strength.

Floor Deck Roll Forming Machine is simple to operate, efficient and beautiful in appearance. They have an easy-to-use control system that allows the operator to adjust the size and shape of the floor deck as needed. Such machines are extremely useful in large-scale construction projects as they efficiently produce consistent quality decking that contributes to a building’s structural strength and performance.

Machine parameters

  • Model NO: YX50-1000
  • Size: 12850*2050*1350mm
  • Weight: 11000KGS
  • Voltage: 220V/60HZ,3PH/ or as Request
  • Electric Motor Power: 11KW*2pcs
  • Servo Motor Power: 7.5KW
  • Thickness:0.8-1.6mm
  • Forming Steps:24
  • Forming Speed:0-18m/min
  • Rib Height of Decking:50mm
  • Effective Width:1000mm
  • Material Width:1219mm
  • Tolerance for cutting:±2mm
  • Material:GI PPGI Steel
  • PLC Program Control System:Original Taiwan Delta / Siemens / Schneider
  • After-Sale-Service:Online 24hours/Field Support
  • Service:Provide Engineer to Install The Machines
  • Roller Material:High grade 45# forged steel, Plated hard chrome  and polished all the rollers
  • Material of shaft:High grade 45# forged steel

Floor Deck Forming Machine

What is a floor deck?

In recent years, with the construction of high-rise buildings, the pushing and use of floor decks have become more frequent. What are the advantages of floor decking? Why is it so widely used in construction? To help everyone become more familiar and understand this product, this video article will help you grasp some of the features and benefits of Floor Deck. Floor bearing panels, sometimes called steel bearing panels, profiled steel panels or composite floor bearing panels, are designed to take full advantage of the material and structural properties of steel and concrete to create a structural form that functions as a whole. It makes full use of the advantages of strong tensile and compressive strength of steel, and has good seismic performance and construction performance. During the construction phase, the formwork carries the load, and during the use phase, it carries the load with the concrete.

What are the benefits of a floor deck?

Roughly as follows:

  1. When using the plasticity theory to analyze and determine the bearing capacity of the group floor slab structure, the distance between the section center of the floor load-bearing slab and the ground is about 15-16mm. the bottom of the plate. The inner moment arm of the concrete pressure and steel plate tension center is larger, which can increase the strength of the material and provide it with a higher structural bearing capacity or safety reserve capacity.
  2.  The floor deck has excellent fire resistance. Compared with the open composite floor with the same concrete thickness, the fire resistance limit of the composite floor is 1.2 times greater than that of the ordinary open composite floor and 1.1 times greater than that of the contracted platform slab. It also outperforms other floors. 2. The operation is simple, insert the two lifting point cards into the bottom groove of the floor bearing plate, and it can move freely and accurately according to the actual position, and the disassembly is also very simple.
  3. The groove design of the pressed steel plate of the floor deck can provide convenience for the installation of the lower ceiling, pipelines and small equipment, without leaving holes at the bottom of the plate or pre-embedding iron parts, electric welding, etc.
  4. The bottom of the load-bearing slab is flat, and the web is close to the house. According to the different functions and requirements of various rooms, a variety of slab bottom and ceiling treatment options can be provided. If the aesthetic standard is not high, it can also be used directly as a suspended ceiling. If the aesthetic standard is high, various paints can be applied after removing the putty to create a flat suspended ceiling. You can also directly paste fabric or wallpaper to decorate the colored ceiling to meet the diverse aesthetic needs of the owners.
  5. The floor deck can increase the headroom and reduce the thickness of the floor.
  6. The rib corners of the floor slab strengthen the grip of the concrete on the steel plate, so that the composite floor slab has a real composite effect. Therefore, the composite floor slab has a strong shear bond and excellent ductility. With the advancement of science and technology, more and more floor deck models have been researched and created. We all know that different buildings use different slabs.