Double Profiles Roll Forming Machine

Double Profiles Roll Forming Machine: A Comprehensive Overview

A Double Profiles Roll Forming Machine is a specialized industrial equipment designed to shape metal coils into two distinct profiles simultaneously, enhancing production efficiency and versatility. This machine is widely used in construction, automotive, and manufacturing sectors for producing components like roofing sheets, wall panels, and structural frameworks. Below is a detailed breakdown of its functionality, applications, and advantages:

1. Definition & Working Principle

• Core Function: The machine processes metal coils (steel, aluminum, or galvanized sheets) through a series of roller stations. Each station gradually bends the metal into predefined shapes, enabling the simultaneous production of two different profiles in a single pass.

• Process Flow:

1. Decoiling: Metal coils are unwound and fed into the machine.
2. Roll Forming: Progressive bending via hardened steel rollers shapes the metal into the desired profiles.
3. Cutting: Hydraulic or mechanical systems trim the formed metal to specified
4. Collection: Finished profiles are stacked or packaged for further use.

2. Key Applications

• Construction:
• Roofing systems (double-layer roof sheets, trapezoidal profiles).
• Wall panels and ceiling battens.
• Structural components like purlins and girts.
• Automotive:
• Car body panels, chassis parts, and door frames.
• Storage Systems:
• Shelving units, pallet racks, and mezzanine floors.
• Custom Profiles:
• Tailored for specialized industries (e.g., solar panel frames, HVAC ducts).

3. Technical Specifications

• Power & Speed:
• Operating voltage: 380V, 60Hz (customizable).
• Power: 4–11 kW (varies by model).
• Production speed: 0–15meters/minute.
• Capacity:
• Thickness range: 0.8–2.3mm (steel/aluminum).
• Roller stations: 13–20 rows for complex profiles.
• Automation:
• PLC-controlled systems for precision.
• Touchscreen interfaces for parameter adjustments.

4. Advantages

• Cost Efficiency:
• Simultaneous production of two profiles reduces labor and energy costs.
• Minimal material waste due to precise cutting.
• Versatility:
• Adjustable roller stations accommodate diverse profiles.
• Supports multiple metals (steel, aluminum, galvanized).
• Quality:
• Consistent tolerance levels (±0.1 mm).
• Durable components (e.g., Cr12-grade cutting blades, 45# steel rollers).
• Scalability:
• Modular designs allow expansion for higher output.

5. Market & Manufacturers

• Leading Producers:
• Machines are exported globally with CE/ISO certifications.
• Customization:
• Tailored solutions for specific profiles and materials.
• Optional features: auto-lubrication, emergency stops, and safety guards.

6. Industry Trends (2025 Update)

• Integration with Industry 4.0:
• IoT-enabled machines for remote monitoring and predictive maintenance.
• Sustainability:
• Energy-efficient motors and recycled material compatibility.
• Advanced Materials:
• Compatibility with high-strength steels and pre-coated metals.

7. Challenges & Considerations

• Initial Investment: High cost due to complex mechanics and automation.
• Maintenance: Requires skilled technicians for roller adjustments and PLC programming.
• Space: Larger footprint compared to single-profile machines.

The Double Profiles Roll Forming Machine is a cornerstone of modern manufacturing, offering unparalleled efficiency and flexibility. By producing two profiles in one cycle, it slashes production time and costs while maintaining precision. For industries requiring high-volume, customized metal components, this machine represents a strategic investment in productivity and competitiveness.

Five characteristics of steel:

1, the common “several” word purlin structure, effectively deal with the greenhouse temperature difference formed by the drip dew phenomenon, can effectively deal with the greenhouse in winter dew question.

2, hot dip galvanized steel plate material, good corrosion resistance, longer life, normal service life of not less than 15 years.

3, the appearance is beautiful and modern, the overall structural strength is greater, and the bearing capacity can be far greater than the previous steel pipe structure.

4, all the greenhouse skeleton selection of stereotyped equipment production, convenient device, no solder joints, time will not rust.

5, 10 meters within the span of the skeleton center without pillar, greatly increasing the farming area, saving labor, increasing efficiency.

Choose our strengths

1.Experience: We have 15 years of industry experience and expertise to provide you with high quality services.

2.Efficient production capacity: YOUDELl has advanced production equipment and perfect production process.  We adopt modern production management methods to ensure that every production link is optimized, thereby improving production efficiency and quality.

3.Innovative thinking: We have innovative thinking and advanced scientific and technological means to provide customers with better solutions.

4.Professional team: YOUDELl has a professional research and development team dedicated to the development of efficient, reliable and intelligent equipment. We use the most advanced technology and processes,We have a professional team that can provide you with a full range of services and support.

5.Quality service: YOUDELl company always adhere to the customer-centric service concept. We provide a full range of pre-sale, sale, after-sales services to ensure that customers in the purchase and use of products in the process of timely help and support.

6.Reasonable prices: We offer reasonable prices and fees to make your investment worthwhile.

7.Integrity management: We adhere to the concept of integrity management, and can establish long-term stable cooperative relations with customers.

8.Good brand image: YOUDELl has a good brand image and reputation in the field of roofing machinery and related equipment. We pay attention to product quality and service, won the trust and recognition of customers, and set up an excellent image in the market.

1. Upon request, we can design and build any kind of roll forming machine.

2. This is a very dependable piece of machinery. We have more than 15 years of experience.

3. This kind of equipment has the best quality and price. It is easy to use and provides precise measurement.

4. Depending on the requirements of the clients, we can create special devices. 

5. We may provide technical support, production, installation, debugging, and maintenance services to all customers.

6. Our product has a strong reputation and has been exported to many places due to its high quality and competitive cost.

01.How can I pick the best machine for me?

1. A machine doesn’t only show a few images to demonstrate its capabilities.

2. A machine ought to have images and videos of a comprehensive production and assemblysystem. Making sure a company has a thorough

after-sales service system is essential whenselecting one with a factory.

02.How can we ensure quality, then?

Before mass manufacturing, there is always a pre-production sample; before shipment, there isalways a final inspection.

03.What products do you offer for sale?

Roof tile Roll Forming Equipment, Wall Roll Former, Tile Forming Equipment, and C Z-PurlinForming Equipment.

04.Do you offer post-purchase support?

With 15 years of production expertise, the strength to ensure, product quality is paramount andservice is the biggest after-sales benefit.

05.How do I request a quote?

1. Please provide me with the dimension drawing and thickness; it is crucial.

2. Please specify in advance if you have any requirements for manufacturing speed, power.voltage, or brand.

3. lf you don’t have your own outline drawing, we can suggest various models based on what istypical in your area.